Process Flow:
Rawmaterial+master batches–mixing–vacuum feeding–material dryness–single screw extruder–co-extrusion mould–calibrator–spray vacuum calibration tank–spray cooling water tank–belt haul-off–single screw glue extruder–winder–winding roller forming–water cooler–cutter–pipe rack–finished product inspecting&packing
Design Purpose:
1.High speed and high efficiency extrusion on the basis of high quality;
2.Low cost and high profit;
3.Purpose is create value for our customers.
Function and Characteristics:
1.Main machine:
Adopting two steps type decompression screw, with specially mixing and plasticization component, together with high twist torque and high temperature control accuracy make 90% of recovery material can be used in production.
2.Composite die:
Adopting composite die, two extruders unite to provide material, helix turning forming, high efficiency compound technology ensures high product quality.
3.Scientific design of pipe wall:
Absorbing the technical essence of Europe and Korea, ensure high production efficiency and lower material using of the condition of same circle rigidity.
4.Electrical control:
Advanced PLC computer control system, high precision temperature control module block whole color touch displaying screen to ensure convenient, stable and dependable operation.
Electrical control system
Japan National FP2 series super large capacity PLC control system, imported inverter .
And digital D. C. Speed regulator, man-machine interface dialogue to collect many digital dynamic picture, perform speed switch between linear and non-linear speed, having stable operation and high control precision. Long-distance data input, program revise, supervise, failure diagnose and remove can be made by connecting the modern in terminal RS232 of this system
1.Perform the switch between linear speed and non-linear speed
2.Automatic temperature control, pipe extruding, melting glue extruding, winding and forming, synchronous cutting and automatic following control;
3.Pipe extruding machine, temperature control, charging and speed regulation supervise;
4.Vacuum sizing water temperature watching;
5.Temperature curve displaying warning;
Melting glue extruder, temperature control, speed regulation, temperature curve displaying warning.
Advantage :
We produce The perfect match of high efficient single screw extruder and Fuji gear box can guarantee a high capacity with less energy. And the use of PLC will largely make convenience to the operation and improve its semi-automation a perfect combination. With our unique plastic-steel compositing technology, the strip and pipe production continuous at the same time, one-step moulding, and the steel can be perfect mixed into the plastic to prevent chemical corrosion from outside. And the compatible winding cages can cover your production range from DN200-3000 with only 2 lines,and it is stable in large diameter production.
Characteristics of the equipment:
1.High production speed
2.Wide production range
3.Low defective rate
4.Continuous production
5.Less needed space