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Plastic PET Bottle crushing Washing and Recycling Line capacity 300-3000kg/hr
PET bottle recycling line is mainly used to crush, wash and dry the waste PET bottles. We can professionally design the recycling line according to customers’ waste PET material. The capacity can be 500kg to 3000kg per hour.
Application:
The pet bottle recycling line is specially designed to produce fiber use PET flakes.The flakes can be used for the 2-D, 3-D PSF, filament yarn, PET strap, PET sheet or PET film.The pet bottle recycling line can adopt the PLC automatic control of the full line to control the final products quality and save energy.
Pet bottle recycling line can be equipped with the Europe automatic material sorting system and color sorting system.Pet bottle recycling line can be customized according to the raw material and customer requirement.
The plastic recycling machine is basically consist of belt conveyer, crusher, steam washer, scrubbing washing unit, rinsing and precipitation washing unit, centrifugal dewatering unit, hot air flow drying unit, and electric control cabinet.
Flowchart Plastic PET Bottle Washing and Recycling Line for plastic recycling machine :Conveyor belt →Label remover machine → Sorting table→Conveyor belt → Crusher → Screw loader→ Float washing tank→ Friction washing machine → Screw loader→Hot washer tank → High-speed friction washing machine → Floating washing tank → Dewatering machine → hot air dryer system → zig zag air classifier system → Silo
| No. | Machine List | Function |
| 1 | Belt Conveyor | Bottles conveying |
| 2 | Bottle Label Remover | Remove above 90% labels for both common and compressed bottle; No flakes waste and no water consumption |
| 3 | Manual Sorting Belt | Manually sort out PVC bottle, labels, and other impurities |
| 4 | Belt Conveyor | Bottle conveyor tp crusher |
| 5 | PSJ1200 Crusher | Bottle crushing into flakes |
| 6 | Horizontal Screw Loader | Conveying flakes to next screw loader |
| 7 | Screw Loader | PET flakes conveying |
| 8 | Floating Washer | Wash flakes and remove floating materials as PP, PE and Caustic soda |
| 9 | Low Speed Friction Washer | Remove sand, mud and dirty |
| 10 | Hot Washer | After hot washing, it’s easier to remove oil, glue |
| 11 | Screw Loader | PET flakes conveying |
| 12 | Hot Washer | After hot washing, it’s easier to remove oil, glue |
| 13 | Screw Loader | PET flakes conveying |
| 14 | High Speed Friction Washer | Remove the glue and dirty |
| 15 | Screw Loader | PET flakes conveying |
| 16&17 | Floating Washer | Wash flakes and remove floating material as PP, PE and Caustic Soda |
| 18 | Spray Washer | Remove the Caustic Soda |
| 19 | Centrifugal Dryer | Drying and flakes moisture reach 2% |
| 20 | Pipeline Dryer | Hot air drying, moisture <1% |
| 21 | Label Flake Separator | Remove little amount of label and dust in PET flakes |
| 22 | Packaging System | Storage silo for PET flakes |
| 23 | Electric Cabinet | Electric control for the complete line, can be customized |
PET Flake Quality Reference Table:
| Moisture Content | <0.9% | Label | <20ppm |
| PVC | <20ppm | Variegated Tablets | <30ppm |
| Glue | <10ppm | pH | Neutral |
| PP/PE | <20ppm | Total Impurity | <100ppm |
| Metal | <20ppm | Flake Size | 12mm, 14mm or customized |
Production Consumption:
| Items | Average Consumption Per Ton Flakes |
| Electricity (kw/h) | 200 kw/h |
| Steam (kg) | 500 kg |
| Washing Detergent (kg) | 8 kg |
| Water (t) | 2m³ |
Estimated Plant Parameters:
| Capacity(kg/h) | 1000 | 2000 | 3000 |
| Power Installed(KW) | 500 | 700 | 900 |
| Required Area(m²) | 750 | 900 | 1000 |
| ManPower | 5 | 6 | 7 |
| Steam Volume(kcal) | 60000 | 70000 | 80000 |
| Compressed Air (m³/min) | 10 | 15 | 15 |
| Water Supply (m³/h) | 43226 | 43327 | 43388 |